Process Engineer

Process Engineer

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Process Engineer

  • Our client needs a Process Engineer. In this role you will be responsible for creating, supporting, and developing new and existing process designs related to manufacturing and fabrication processes. These efforts combined with your knowledge of materials, lean manufacturing and process improvement you will have a direct impact on reducing labor and material costs, while improving value, reliability, and performance.

    1.- Methods Improvement:
    A. Conduct work measurement studies to determine machine utilization, downtime, runtime, etc. using Industrial Engineering techniques such as stopwatch studies, work sampling, ratio-delay, predetermined times, and video tape-recording, in conducting studies for work measurement.

    B. Work with manufacturing engineers and product development engineers to create/develop manufacturing and fabrication methods for new or revised products. Evaluate all possible methods and determine optimal method that provides least cost, most efficient and safe methods to be used.

    C. Document methods with clear, well-written methods descriptions including photographs where applicable.

    D. Maintain departmental records on work measurement activity including standard numbers, department assigned, operation numbers, standard description, effective data, and quantity per year, net increase/decrease.

    2.- Product and Process Specifications:
    A. Develop and maintain process specifications to produce the highest level of quality throughout the entire component manufacturing/fabrication/assembly process.

    B. Determine the optimum process routing for components and products, producing the highest quality levels at the lowest cost and minimizing waste.

    C. Develop written procedures in the form of Standard Practice Instructions to specifically describe how to perform a required task and steps and tools necessary to complete that task.

    3.- Problem Solving and Quality Improvement:
    A. Maintain an effective audit program for feedback to production managers, engineering, and quality assurance. Communicate how well process specifications are being followed, the capability of controlling process variables, and the maintenance condition of the equipment.

    B. Provide technical service to all departments to resolve quality related problems.

    C. Work with current suppliers to develop and improve existing products and processes, striving to reduce cost and minimize waste.

    4.- Production Layout and assisting with New Product Introduction:
    A. Set-up time reduction, visual management, Kanban/pull systems, Value stream mapping and Cellular Manufacturing

    B. Work with product development engineers to determine the optimum process routing and conditions for new products.

    C. Assist product development engineers in monitoring the quality and manufacturability of components and finished product in each production department.

    D. Conduct plant evaluations of new equipment to determine performance levels in the areas of quality, safety, maintenance and cost.

    E. Coordinate trials and evaluations of new products to ensure manufacturability, quality, and performance and document results.

    1. Bachelors' degree in Industrial, Processing, or Manufacturing Engineering
    2. 2+ years (including co-op) practical manufacturing and engineering experience in designing and improving manufacturing processes
    3. Must have some lean and process improvement experience
    4. Must be able to work independently and well with others (team environment).
    5. Must be organized, methodical, and handle multiple tasks simultaneously and work to an established timeline
    6. Must communicate well and properly document results of test procedures
    7. Knowledge of plastic injection molding or extrusion would be helpful
    The company offers a comprehensive benefits package and will assist with relocation if needed for a very strong candidate.

    Process Engineer - fulltimeGiGS

    Advertiser: fulltimeGiGS
    Local: United States, Wisconsin
    Employment Type: Permanent
    Work Hours: Full Time
    Salary Currency: US Dollar . USD
    Salary Period: Annual
    Salary Additional:

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